UAE Project: Volume Control Damper Making Machine
This year, KINGREAL CEILING MACHINERY successfully partnered with a customer in the UAE, providing two high-efficiency volume control damper making machines. The project was completed and shipped in April 2025, and the two volume control damper machines are currently operating smoothly at the customer's factory in the UAE. These volume control damper making machines have not only provided the UAE customer with high-quality damper frames but also significantly improved production profits.
UAE Customer Background
This UAE customer's needs stemmed from a large-scale expansion of their ventilation system project. With increasing market demand for ventilation system equipment, the UAE customer decided to purchase two volume control damper machines to enhance production capacity and product quality. Through KINGREAL CEILING MACHINERY official website, the UAE customer learned about KINGREAL CEILING MACHINERY volume control damper making machines and quickly contacted KINGREAL CEILING MACHINERY staff.
During the communication process, the two parties held several online meetings, and the UAE customer gained a detailed understanding of KINGREAL CEILING MACHINERY volume control damper machine performance, technical parameters, and after-sales service. To ensure the UAE customer's trust in the volume control damper making machine, KINGREAL CEILING MACHINERY arranged for the customer to visit the factory and experience KINGREAL CEILING MACHINERY volume control damper machines firsthand. Through on-site inspection, the UAE customer expressed satisfaction with KINGREAL CEILING MACHINERY technical strength and manufacturing capabilities, and confirmed their intention to purchase the volume control damper making machines. Furthermore, the UAE customer gained a deeper understanding of other equipment involved in the ventilation system, such as fire damper blade making machines, TDC flange machines, and TDF flange machines, laying the foundation for potential future cooperation.
KINGREAL CEILING MACHINERY Customized Volume Control Damper Machine Solution
To meet the specific needs of the UAE customer, KINGREAL CEILING MACHINERY engineering team conducted in-depth needs analysis, understanding the customer's specific requirements regarding processing materials, material thickness, width, and finished product dimensions. During the volume control damper making machine design phase, KINGREAL CEILING MACHINERY engineers not only considered the customer's production needs but also fully assessed the climate environment of the UAE to develop a more suitable manufacturing solution for the volume control damper machine.
Through multiple communications with the UAE customer, KINGREAL CEILING MACHINERY engineers and the customer repeatedly verified the performance parameters of each volume control damper making machine component and discussed details such as electrical appliance brands. This close collaboration deepened the understanding between the two parties, ultimately leading to a consensus. In implementing the specific solution, KINGREAL CEILING MACHINERY decided to equip the UAE customer's volume control damper machine with one set of front and rear end molds, one set of square-mouth molds, and one set of cutting molds. All molds are made of Cr12MOV material, a highly wear-resistant material that ensures mold lifespan and forming accuracy.
Furthermore, to enhance the volume control damper making machine's intelligence and automation, KINGREAL CEILING MACHINERY specifically equipped the volume control damper machine with an advanced computer control system. This system uses a programmable logic controller (PLC) manufactured by Panasonic Electric Works as the core control component, implementing fully automatic control. The drive unit uses an AC servo system to ensure high-precision position control. The forming main unit uses a frequency converter for speed regulation, allowing flexible adjustment of the operating speed according to production needs. The human-machine interface features a high-resolution touchscreen design. The system interface is simple and easy to use, allowing the UAE customer to adjust multiple product production specifications according to their needs. During production, each specification has an independent output calculation function, greatly facilitating order-based production for the UAE customer.
In terms of electrical design, KINGREAL CEILING MACHINERY strictly adheres to UAE safety standards. The volume control damper making machine is equipped with multiple safety measures, including emergency stop devices, leakage and overload protection, and interlocking safety devices, ensuring the safety and efficiency of the entire production process. Following detailed communication and discussion, the UAE customer expressed great satisfaction with the final volume control damper machine manufacturing plan and confirmed the order. The volume control damper making machine then entered the precision manufacturing stage.
Volume Control Damper Machine Inspection Phase
After the volume control damper making machine was completed, KINGREAL CEILING MACHINERY engineering team conducted a rigorous inspection process. This phase included not only checking the volume control damper machine's external condition and operational status but also focusing on quality inspection of the finished products. KINGREAL CEILING MACHINERY engineers set various production parameters to verify the stability and accuracy of the volume control damper making machine under different operating conditions.
Through a series of tests, KINGREAL CEILING MACHINERY volume control damper machine performed excellently across all parameters, completing production tasks quickly and accurately. This stability and high efficiency were unanimously recognized by the UAE customer. After the inspection, both parties reached an agreement on specific delivery details and arranged for the volume control damper making machine's shipment.
Volume Control Damper Machine Shipment
The volume control damper making machine shipment process was equally crucial. KINGREAL CEILING MACHINERY staff meticulously packaged all machine components, affixing the KINGREAL CEILING MACHINERY logo to each part to ensure safety and identifiability during transportation. Each component, including the decoiler, roll forming machine, punching station, shearing station, and output table, was loaded onto the truck one by one by forklifts.
After packing, KINGREAL CEILING MACHINERY staff conducted a final check to ensure all parts were safely loaded into the container. The truck then headed towards the port, ready to be shipped to the customer's factory in the UAE.
The successful completion of this project not only provided the UAE customer with efficient and stable volume control damper machine but also allowed them to enjoy KINGREAL CEILING MACHINERY high-quality service experience. In the future, KINGREAL CEILING MACHINERY looks forward to further cooperation with the UAE customer on volume control damper making machines and other equipment.
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