Volume Control Damper Making Machine

KINGREAL CEILING MACHINERY has developed a complete volume control damper making machine for volume control dampers. It can provide suitable technical solutions based on customers' different HVAC volume control damper production needs, aiming to help customers increase production capacity and profits.   This volume control damper machine achieves standardized, intelligent, and efficient production, significantly shortening the production cycle, saving time and manpower, and reducing product scrap rates. It is an ideal piece of equipment for mass production of volume control dampers.   It is worth mentioning that KINGREAL CEILING MACHINERY can provide a series of machines, including volume control damper machine, fire damper blade making machine, TDF flange forming machine, and TDC flange forming machine. Different components are responsible for different processes, and can ultimately be assembled into complete HVAC volume control dampers for application in HVAC systems.

(1) Volume Control Damper Frame Machine

This volume control damper frame machine is used to produce the outer frame of the vcd dampers without flanges, i.e. flat surfaces. It has a fully automated production mode, requiring only a small amount of manual labour, which ensures accurate production. The raw material, size and punching pattern of the vcd frame can be adjusted according to your production needs.

(1.1)Working process of volume control damper frame machine

Hydraulic Decoiler -- Precision Leveler -- Punching Station -- Main Roll Forming Machine -- Hydraulic Bending Cutting Station -- Output Table

(1.2)Main features of volume control damper frame machine

Automatic of volume control damper frame machine

The volume control damper frame making machine is equipped with a PLC control system and adopts a fully automatic production mode. You only need to set the relevant parameters on the operating table to perform automatic production as required. From unwinding, roll forming, cutting, to finished vcd frame output, no extra manual operation is required. This not only saves labor costs and improves production accuracy, but also effectively reduces the generation of waste, which helps companies improve their efficiency.

Precise leveling for volume control damper frame machine

KINGREAL CEILING MACHINERY equipped a precise 9 rollers leveler to straighten the metal coil before main roll forming. The leveling roller is made of GCR15 material after heat treatment, with chrome-plated surface, high hardness, wear-resistant and won‘t hurt the surface of metal coil. After the precise leveling machine to straighten the metal coil greatly improves the flatness of the finished plain volume control dampers.

Integrated bending for volume control damper frame machine

After the hydraulic cutting process, the semi-finished HVAC volume control dampers will be automatically sent to the bending device for bending, without the need to purchase additional bending machine or manual bending. HVAC volume control damper frames are connected by riveting technology without welding.

(1.3)Specification of volume control damper frame machine

(2) TDC Flange Making Machine

TDC flange is the most widely used flange on volume control damper, with advantages such as good sealing and compact connection structure. KINGREAL CEILING MACHINERY TDC flange machine adopts fully automatic production mode, and the cutting system can achieve non-stop fixed-length cutting, saving your production time and effort.

(2.1)Working process of TDC flange machine

Decoiler -- Leveler and Feeding Guide -- Main Roll Forming -- Cutting

(2.2)Main Features of TDC flange machine

Strong compatibility for TDC flange machine

In addition to being compatible with different raw materials, the TDC flange making machine can also produce flanges of different shapes, sizes and thicknesses. The main forming roller is made of high-hardness material, and the production error is extremely small. Different types of flanges bring different sealing effects, KINGREAL CEILING MACHINERY can provide a suitable TDC flange making machine solution according to your production requirement.

The cutting system is equipped with lubricating oil

The cutting system of the TDC flange machine is equipped with a lubricating oil device, which can extend the service life of the cutting blade, eliminating the need to frequently replace the cutting blade, allowing the TDC flange machine to achieve continuous cutting production without interruption.

(2.3)Specification of TDC Flange Machine

(3) Fire Damper Blade Making Machine

The fire damper blade is an important part of the hvac vcd system. KINGREAL CEILING MACHINERY fire damper blade making machine adopts an automated production mode with strong compatibility. It can be compatible with different raw materials and product sizes, which helps you flexibly adjust production.

(3.1)Working Process of Fire Damper Blade Making Machine

Decoiler -- Feeding Guide Device -- Main Roll Forming Machine -- Hydraulic Cutter --  Output Table

(3.2)Main Features of Fire Damper Blade Making Machine

Flexible production for fire damper blade making machine

KINGREAL CEILING MACHINERY fire damper blade making machine is compatible with a variety of metal raw materials, and you can produce VCD damper blades of various materials on one machine. If you need to produce fire damper blades of different sizes, you only need to adjust parameter settings. 

Two cutting methods are available

There are two ways to cut the hvac fire damper blade: using a hydraulic cutting machine or a punching machine. Both cutting methods can ensure the flatness of the cut surface, and customers can choose according to specific production needs.

(3.3)Specification of Fire Damper Blade Making Machine

Drawing About Volume Control Damper Frame Product

Due to the contemporary demand for ventilation system equipment, there are many ways to produce HVAC volume control damper frames, TDC flange and damper blades. In order to meet the general HVAC volume control damper production needs, KINGREAL CEILING MACHINERY continues to innovate manufacturing technology and polish every technical detail. Whether it is a volume control damper frame machine, TDC flange machine, TDF flange machine or a fire damper blade making machine. 

KINGREAL CEILING MACHINERY can ensure that the functions of the machine can be optimized and bring the greatest benefits to customers. KINGREAL CEILING MACHINERY provides customized manufacturing services for customers. You only need to tell us your production needs or send sample drawings, and KINGREAL CEILING MACHINERY will develop a suitable machine production plan for you.

To integrate R&D, KINGREAL CEILING MACHINERY has established our own factory, located in Foshan, Guangdong. In addition to maintaining close contact online, many of KINGREAL CEILING MACHINERY's customers also choose to visit KINGREAL CEILING MACHINERY' factory to observe the production of machines and communicate with us face to face. KINGREAL CEILING MACHINERY is looking forward to reaching long-term and stable relationships with customers around the world with KINGREAL CEILING MACHINERY' professional capability and consistent level of service！

In order to help KINGREAL CEILING MACHINERY's customers to solve machine installation problems, KINGREAL CEILING MACHINERY will provide both online and local installation services. ●Online installation guide -  Photos and videos of machine will be sent - Online group will be initiated to discuss together - Regular video conference be held to keep communicating and contacting ●Local installation KINGREAL CEILING MACHINERY will arrange engineers to go abroad to install the machine at the customer‘s place to ensure the normal operation of the machine, and will provide all technical guidance. Exact costs to be negotiated.

This year, KINGREAL CEILING MACHINERY established a close partnership with a customer in the UAE, successfully manufacturing two advanced volume control damper making machines. After numerous meticulous tests and adjustments, KINGREAL CEILING MACHINERY engineers ensured the volume control damper machines met the highest standards, earning the UAE customer's approval and securing shipment permission. During the shipping preparation process, KINGREAL CEILING MACHINERY staff carefully packed each component of the volume control damper making machines to ensure safe transport. Subsequently, the two volume control damper machines were carefully loaded into trucks by forklifts, ready to be sent to the port. At the port, the volume control damper making machines await loading onto ships to embark on their journey. Currently, these two volume control damper machines have been operating stably in the UAE customer's factory for nearly six months, demonstrating excellent performance and reliable quality. KINGREAL CEILING MACHINERY superior service has also won high praise from the UAE customer.

For more details about the UAE project, please click here.