KINGREAL In-sales Service

"At KINGREAL CEILING MACHINERY, our work does not end after the machine is sold, but enters a crucial stage - machine manufacturing. After-sales service is the key link for KINGREAL CEILING MACHINERY to ensure customer satisfaction and product quality. KINGREAL CEILING MACHINERY machine manufacturing team is composed of a group of workers with more than ten years of rich experience. They use excellent technology and rigorous attitude to ensure that every machine meets the highest standards."

Composition of KINGREAL CEILING MACHINERY Machine Manufacturing Team

KINGREAL CEILING MACHINERY machine manufacturing team is composed of a group of experienced technicians who have accumulated rich practical experience in the machine manufacturing industry. Team members are not only familiar with various advanced manufacturing technologies, but also have a deep understanding of machine performance and structure. KINGREAL CEILING MACHINERY workers have been trained in manufacturing processes in different fields and are able to skillfully use a variety of modern equipment such as welding equipment, CNC machine tools (CNC), laser cutting machines, etc.

Strict Selection of Raw Materials

In the process of machine manufacturing, the selection of raw materials is a crucial link. The team at KINGREAL CEILING MACHINERY strictly controls to ensure that every raw material meets international standards. KINGREAL CEILING MACHINERY maintains long-term cooperative relationships with many reputable suppliers to ensure the quality and reliability of the selected materials. Through this measure, KINGREAL CEILING MACHINERY can effectively reduce the risk of problems in the production process and provide customers with better quality equipment.

Detailed Analysis of the Machine Manufacturing Process

The process of machine manufacturing is a complex and meticulous system engineering. At KINGREAL CEILING MACHINERY, we follow a rigorous production process to ensure that every machine can meet the high standards of our customers.

1. Precision machining

Once the design plan is confirmed, the manufacturing process officially begins. The team uses CNC machining centers for precision cutting and milling to ensure that the size and shape of each component meet the standards. During this process, workers will measure and proofread multiple times according to the drawings to ensure machining accuracy.

2. Welding and assembly

After the parts are processed, the workers will weld and assemble. KINGREAL CEILING MACHINERY uses high-quality welding equipment to ensure that the welding points are firm and uniform. During the assembly process, workers will carefully check each connection point to ensure the stability and safety of the overall structure.

3. Quality Inspection

Quality inspection is an indispensable part of every link in machine manufacturing. KINGREAL CEILING MACHINERY has a special inspection team responsible for comprehensive inspection of each machine. KINGREAL CEILING MACHINERY inspection items include but are not limited to dimensional accuracy, welding strength and operating performance. Only machines that have undergone rigorous inspection can enter the next step of the trial machine.

Manufacturing Characteristics for Different Machines

At KINGREAL CEILING MACHINERY, our machine manufacturing team is good at producing many types of equipment, especially for the production of metal ceiling machines, baffle ceiling machines and perforated metal machines.

Manufacturing of metal ceiling machines   The metal ceiling machine is an important product of KINGREAL CEILING MACHINERY. Its manufacturing process involves a variety of complex components, and the manufacturing of each component has its own unique difficulty and technical requirements.   ● Comprehensive Manufacturing Challenges   During the manufacturing process of the metal ceiling machine, the challenges faced by the team are mainly the following:   Technical complexity: The design and manufacturing of each component requires a high degree of professional technology. Workers must have rich experience and solid skills to ensure the smooth progress of each link.   Component coordination: The coordination between the various components is crucial. The manufacturing team needs to effectively debug between different components to ensure the efficient operation of the entire metal ceiling production line.   Quality control: During the manufacturing process, any mistake in any link may affect the quality of the final product. Therefore, the team needs to carry out strict quality control at each link to ensure the production of machines that meet high standards.

Manufacturing of Baffle Ceiling Machine   The manufacturing of Baffle Ceiling Machine also needs to overcome many difficulties. KINGREAL CEILING MACHINERY team has accumulated rich experience in this field and can provide high-precision and high-efficiency forming equipment.   ● Unique component design Independent archway of the roll forming machine: This design can improve the stability of forming and ensure the consistency of each forming process. During manufacturing, workers need to ensure the strength and durability of the archway to withstand the pressure of long-term operation.   High-hardness roller: High-hardness roller plays a key role in the forming process, which can effectively reduce material wear and extend service life. The manufacturing team needs to select high-quality materials and perform fine processing to ensure the hardness and wear resistance of the roller.   Hollow roller design: For the 300mm height baffle ceiling machine, the hollow roller design can improve the forming effect and reduce material waste. The manufacturing difficulty of this design lies in how to ensure the strength and stability of the hollow structure without affecting the forming efficiency.

Manufacturing of perforated metal machine   During the manufacturing process of the sheet metal perforation machine, the team also faced extremely high requirements and challenges.   ● Manufacturing requirements of punching die The punching die is the core component of the sheet metal perforation machine, and its manufacturing requirements are very strict. KINGREAL CEILING MACHINERY ensure that the die is made of high-strength materials to meet the needs of high-frequency punching. In addition, the design of the die is precisely calculated to achieve the best punching effect.   ● Manufacturing challenges   Precision control: The precision of punching directly affects the quality of the finished product. The team needs to perform multiple tests and adjustments during the mold manufacturing process to ensure that each mold meets the design standards.   Durability: Punching dies need to maintain good performance in high-intensity production. Therefore, workers need to choose suitable materials and perform professional heat treatment to enhance the wear resistance and life of the dies.

Strict Trial

After the machine is manufactured, KINGREAL CEILING MACHINERY will conduct a strict trial procedure. KINGREAL CEILING MACHINERY has invited customers from Brazil, India, Vietnam, Russia and other countries to personally test our open cell ceiling machines, ceiling t grid machines, false ceiling channel machines and other equipment. During the trial, the team will pay close attention to the operating status of the machine to ensure that every function is working properly.

Debugging and Return to the Factory Mechanism

If problems are found during the trial, KINGREAL CEILING MACHINERY team will immediately debug to ensure that the equipment is in the best condition. In rare cases, if the quality standards cannot be met after debugging, KINGREAL CEILING MACHINERY will judge the machine as unqualified and return it to the factory for remanufacturing. This mechanism ensures that customers can get the highest quality guarantee when using KINGREAL CEILING MACHINERY equipment.