Turkey Project: Metal Ceiling Tile Production Line

Last month, KINGREAL CEILING MACHINERY engineers traveled to Turkey to install a fully automated metal ceiling tile production line for a long-standing customer. This Turkish customer, who has a long-standing relationship with KINGREAL CEILING MACHINERY, expressed their gratitude for once again choosing KINGREAL CEILING MACHINERY to provide them with efficient production solutions. The success of this aluminum ceiling tile making machine project not only demonstrates KINGREAL CEILING MACHINERY high-quality metal ceiling tile production line but also underscores the deep trust and partnership between KINGREAL CEILING MACHINERY and Turkish customer. This fully automated aluminum ceiling tile making machine was custom-built for the Turkish customer by KINGREAL CEILING MACHINERY, aiming to improve their production efficiency and product quality. The Turkish customer, having previously been very satisfied with KINGREAL CEILING MACHINERY equipment and service, chose KINGREAL CEILING MACHINERY again this time.

Installation Process of Metal Ceiling Tile Production Line 

●Inspection for Aluminum Ceiling Tile Making Machine 

Upon arrival at the Turkish customer's factory, KINGREAL CEILING MACHINERY engineers first had a warm conversation with the Turkish customer. They then discussed the specific installation plan. The mutual understanding, fostered by their previous successful collaboration, enabled the metal ceiling tile production line project to proceed efficiently.

The KINGREAL CEILING MACHINERY engineers then worked with the Turkish customer to conduct an external inspection and quantity verification of the various components of the aluminum ceiling tile making machine delivered to the factory. These components included a hydraulic decoiler, a precision straightener, a punching machine, a servo feeding machine, a notching and shearing press, a 2nd precision straightener, a flipping machine, an automatic tiles feeding machine, and an auto bending forming machine. After a thorough inspection, KINGREAL CEILING MACHINERY engineers confirmed that all components were in good condition, laying a solid foundation for subsequent installation.

●Layout Design and Installation Preparation

After confirming the correct components, KINGREAL CEILING MACHINERY engineers began designing the installation layout for the metal ceiling tile production line. KINGREAL CEILING MACHINERY and the Turkish customer agreed on the installation location for the aluminum ceiling tile making machine to facilitate subsequent work. The layout design took into account not only the operating efficiency of the metal ceiling tile production lines but also the overall production flow of the factory.

Using cranes and other tools, KINGREAL CEILING MACHINERY engineers and Turkish workers safely transported the various components of the aluminum ceiling tile making machine to their designated locations. The entire process was organized and streamlined, ensuring a smooth installation.

●Official Installation of Metal Ceiling Tile Production Line

Once installation officially began, KINGREAL CEILING MACHINERY engineers and Turkish workers worked closely together to complete the installation of each component. Thanks to their excellent cooperation, the installation progressed rapidly, and all equipment was assembled in a short period of time. After the installation was complete, KINGREAL CEILING MACHINERY engineers began testing the aluminum ceiling tile making machine. This process primarily served to verify the performance and stability of the metal ceiling tile production line.

●Testing Process and Performance Demonstration

At the test site, KINGREAL CEILING MACHINERY fully automated aluminum ceiling tile making machine amazed everyone present with its exceptional performance. A feeding trolley fed the coil into the decoiler, where it was smoothed by the precision straightener. The high-speed punching machine also demonstrated impressive processing capabilities, efficiently processing six aluminum sheets or three iron sheets per minute.

Next, a servo feeding machine advanced the material to the next component, while a notching and shearing press precisely cut the four corners of the metal sheet. By changing molds, the metal ceiling tile production line can produce a variety of different metal ceiling tile types, including clip-in, lay-in T24, and lay-in T15.

Throughout the entire process, the various components of the aluminum ceiling tile making machine worked in perfect harmony, eliminating any stretching or deviation, ensuring smooth and precise forming. After several adjustments, KINGREAL CEILING MACHINERY engineers and the Turkish customer confirmed that the metal ceiling tile production line could maintain highly consistent and precise finished products under varying production parameters.

The Turkish customer expressed great satisfaction with the trial run and fully recognized the performance and quality of KINGREAL CEILING MACHINERY aluminum ceiling tile making machine.

●Operational Training and Technical Support

After confirming the metal ceiling tile production line's performance, KINGREAL CEILING MACHINERY engineers began training the Turkish workers on aluminum ceiling tile making machine operation. This step is crucial, as it impacts the daily use and maintenance of the metal ceiling tile production line. The training covered how to start and shut down the aluminum ceiling tile making machine, adjust production parameters, change between different punching and corner cutting dies, and perform routine maintenance and cleaning.

Through this training, the Turkish workers not only mastered the metal ceiling tile production line's operating techniques but also improved their understanding of the aluminum ceiling tile making machine, thereby extending its lifespan.

The installation and trial run of the metal ceiling tile production line at the Turkish customer's factory was a complete success, earning high recognition and praise from the Turkish customer and their on-site experts and technicians. The aluminum ceiling tile making machine's stable and reliable performance and precise processing results will significantly improve the Turkish customer's production efficiency and product quality, giving them a competitive edge in the market. This metal ceiling tile production line project not only showcased KINGREAL CEILING MACHINERY technical strength and service capabilities, but also deepened our partnership with our Turkish customer.

During the installation of the aluminum ceiling tile making machine, KINGREAL CEILING MACHINERY worked closely with the Turkish customer to successfully complete all tasks. Through efficient installation, excellent commissioning, and comprehensive operator training, KINGREAL CEILING MACHINERY once again demonstrated its expertise and reliability in metal ceiling tile production line manufacturing. KINGREAL CEILING MACHINERY looks forward to working with more customers in the future to create a better future together.